Emerson Process Management Series 100 Gas Analyzers HYDROS 100 Manuel d'utilisateur

Instruction ManualETC00781February 2004Series 100 Gas AnalyzersBINOS® 100, BINOS® 100 MBINOS® 100 2M, BINOS® 100 FOXYNOS® 100, HYDROS® 100www

SAFETY SUMMARYS - 8ETC00781(4) Series 100 e 02/2004VIII. Additional notes for service / maintenanceDo not open instrument when energized !Component re

7 - 2KEY FUNCTIONSETC00781(4) Series 100 e 02/20047.1 FUNCTIONPressing this key (Fig. 1-1 and 1-2, Item 3) addresses the individual analyzer functions

7 - 3KEY FUNCTIONSETC00781(4) Series 100 e 02/2004Only with Option RS 232 C/485 SerialInterfaceOnly in combination of internalsolenoid valves or digit

7 - 4KEY FUNCTIONSETC00781(4) Series 100 e 02/20047.2 ENTERThe ENTER - key (Fig. 1-1 and 1-2, Item 4) is used for the transfer of (keyed-in) numerical

7 - 5KEY FUNCTIONSETC00781(4) Series 100 e 02/2004KEY FUNCTION OVERVIEWFig. 7-1: 100 Series Operating Function MatrixActualNominal0..-10.-10 -1 CodE0

7 - 6KEY FUNCTIONSETC00781(4) Series 100 e 02/20047.3 INPUT - CONTROLThis keys (Fig. 1-1 and 1-2, Item 5 and 6) are used for the adjustment of the ind

7 - 7KEY FUNCTIONSETC00781(4) Series 100 e 02/20047.4 PUMP (BINOS® 100 2M/F only)Optionally there is built-in a gas sampling pump (pumping rate max. 2

7 - 8KEY FUNCTIONSETC00781(4) Series 100 e 02/2004

8 - 1 SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048. Setting System ParametersPush the keyuntil the text appears.Press the keyIf the Cod

8 - 2SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048.1 Pressure CorrectionTo eliminate faulty measurements due to changes in barometric pre

8 - 3 SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048.3 Cross Compensation Calibration (internal)Determination of cross compensation corre

SAFETY SUMMARYS - 9ETC00781(4) Series 100 e 02/2004VIII.a Electrostatic DischargeThe electronic parts of the analyzer can be irreparably damaged if ex

8 - 4SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048.4 HoldThe analyzer function HOLD is used to lock the analog signal outputs and the con

8 - 5 SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048.6 Tolerance CheckThe tolerance function is for the activation and deactivation of th

8 - 6SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048.7 Display OffEntering "1" will turn the DISPLAY off about 1 to 2 minutes af

8 - 7 SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/2004ANALOG SIGNAL OUTPUTSFig. 8-1: Pin assignments mating socket X 2 (analog signal output

8 - 8SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048.9 Flushing PeriodFor calibration, the gas paths must be supplied with sufficient calib

8 - 9 SETTING SYSTEM PARAMETERSETC00781(4) Series 100 e 02/20048.11 Response Time (t90)For some types of analysis an alteration of the analyzer dampi

8 - 10ENTRY OF SYSTEM PARAMETERSETC00265(4) Series 100 e 02/2004OFFSET (BEGIN OF RANGE)8.12 Offset (Begin of range)The operator is here offered the op

8 - 11 ENTRY OF SYSTEM PARAMETERSETC00265(4) Series 100 e 02/2004END OF RANGE VALUE8.13 End of Range ValueThe operator is here offered the opportuni

8 - 12ENTRY OF SYSTEM PARAMETERSETC00265(4) Series 100 e 02/20048.14 ResetThe reset operation restores the settings of the analyzer to the parameters

8 - 13 ENTRY OF SYSTEM PARAMETERSETC00265(4) Series 100 e 02/20048.15 Program VersionThe Program Version (No. of the installed software - version) w

SAFETY SUMMARYS - 10ETC00781(4) Series 100 e 02/2004IX. Operating Conditions according to DMT Approval(The following is a reprint of chapter 6 of the

8 - 14ENTRY OF SYSTEM PARAMETERSETC00265(4) Series 100 e 02/20048.17 Pump *)This display shows the status of gas sampling pump.If the function is enab

CALIBRATION9 - 1ETC00781(4) Series 100 e 02/20049. CalibrationTo insure correct measurement results, zeroing and spanning should be carried out once a

CALIBRATION9 - 2ETC00781(4) Series 100 e 02/20049.1 Manual Calibration9.1.1 ZeroingZeroing will set the actually measured gas concentration to “zero”.

CALIBRATION9 - 3ETC00781(4) Series 100 e 02/2004Push the keyThe nominal value or will be displayed.If the actual and nominal zero levels match, the ne

CALIBRATION9 - 4ETC00781(4) Series 100 e 02/20049.1.2 SpanningVerification of the span calibration is essential for accurate concentration measurement

CALIBRATION9 - 5ETC00781(4) Series 100 e 02/2004Push the keyuntil the display shows (Spanning channel 1) or(Spanning channel 2) resp.Press the keyEnte

CALIBRATION9 - 6ETC00781(4) Series 100 e 02/2004The actual measuring value resp. will be displayedQuit the calibration mode by pressing the FUNCTION -

CALIBRATION9 - 7ETC00781(4) Series 100 e 02/20049.2 Time-Controlled Calibration Mode (Option)A time-controlled calibration only can be done with inter

CALIBRATION9 - 8ETC00781(4) Series 100 e 02/2004If the correct user code has not yet been entered,the displays showUse the keys to select the correct

CALIBRATION9 - 9ETC00781(4) Series 100 e 02/20049.2.2 Combined Zeroing and SpanningWith this function a span calibration will be performed after compl

SAFETY SUMMARYS - 11ETC00781(4) Series 100 e 02/2004X The intervals for the periodical tests must be settled by the person being responsible forthe sy

CALIBRATION9 - 10ETC00781(4) Series 100 e 02/20049.3 Remote-Controlled Calibration Mode (Option)A remote-controlled calibration requires internal sole

10 - 1 MEASUREMENT/SWITCHING OFF MEASUREMENTETC00781(1) Series 100 e 10/200110. Measurement / Switching Off10.1 MeasurementAnalyzer warming-up after

10 - 2MEASUREMENT/SWITCHING OFFSWITCHING OFFETC00781(1) Series 100 e 10/2001Before switching off the analyzer purge all the gas lines for about 5 min

DIGITAL OUTPUTS 11 - 1ETC00781(4) Series 100 e 02/2004Fig. 11-1: Pin Assignments X 3 (Digital Outputs)11. Digital OutputsAll standard digital outputs

DIGITAL OUTPUTS11 - 2ETC00781(4) Series 100 e 02/2004CONCENTRATION LIMITS11.1 Concentration LimitsOne upper and one lower concentration limit can be a

DIGITAL OUTPUTS 11 - 3ETC00781(4) Series 100 e 02/2004LIMIT VALUESThe displays show upper limit channel 1Use the keys to set the limit value.Press the

DIGITAL OUTPUTS11 - 4ETC00781(4) Series 100 e 02/2004VALVE CONTROL / STATUS SIGNALS (OPTION)Fig. 11-2: Pin Assignments X 1 (Status Signals)11.2 Valve

SERIAL INTERFACE (OPTION)12 - 1ETC00781(1) Series 100 e 10/2001Rosemount Analytical12. Serial Interface (Option)12.1 Upgrading Serial Interface / Stat

SERIAL INTERFACE (OPTION)12 - 2ETC00781(1) Series 100 e 10/2001Rosemount Analytical12.2 GeneralThe analyzer is equipped with a serial interface enabli

SERIAL INTERFACE (OPTION)12 - 3ETC00781(1) Series 100 e 10/2001Rosemount AnalyticalTo avoid detecting transmission errors, the host computer can inser

SAFETY SUMMARYS - 12ETC00781(4) Series 100 e 02/2004XThe analyzer housings must be provided with a permanent type plate indicating the nameof the manu

SERIAL INTERFACE (OPTION)12 - 4ETC00781(1) Series 100 e 10/2001Rosemount Analytical12.3 Start UpThe analyzer has been set in our factory to RS 232 C o

SERIAL INTERFACE (OPTION)12 - 5ETC00781(1) Series 100 e 10/2001Rosemount Analytical12.3.2 RS 485Configure 2- or 4-wire operation via solder bridge LB

SERIAL INTERFACE (OPTION)12 - 6ETC00781(1) Series 100 e 10/2001Rosemount Analytical12.3.3 Switching ON/OFF Interface OperationThe analyzer may be set

SERIAL INTERFACE (OPTION)12 - 7ETC00781(1) Series 100 e 10/2001Rosemount AnalyticalAll entries are made using the keysandPress the keyuntil appears,th

SERIAL INTERFACE (OPTION)12 - 8ETC00781(1) Series 100 e 10/2001Rosemount Analytical12.4 Telegram SyntaxTelegrams are assembled as follows:12.4.1 Start

SERIAL INTERFACE (OPTION)12 - 9ETC00781(1) Series 100 e 10/2001Rosemount Analytical12.4.5 Status TelegramIf telegram syntax is faulty, or analyzer is

SERIAL INTERFACE (OPTION)12 - 10ETC00781(4) Series 100 e 02/200412.4.6 Numerical RepresentationsTelegrams may contain integers or real numbers. The fo

SERIAL INTERFACE (OPTION)12 - 11ETC00781(4) Series 100 e 02/200412.5 Instruction SyntaxCode definitions:RP: receive parameters analyzer is accepting v

SERIAL INTERFACE (OPTION)12 - 12ETC00781(4) Series 100 e 02/200412.5.1 Instruction ListingInstruction syntax: Instruction description:$ID;001;k;LPB<

SERIAL INTERFACE (OPTION)12 - 13ETC00781(4) Series 100 e 02/200412.5.2 Response TelegramsResponse telegrams follow with the same syntax as the appropi

SAFETY SUMMARYS - 13ETC00781(4) Series 100 e 02/2004OPERATING CONDITIONS ACCORDING TO DMT APPROVAL

SERIAL INTERFACE (OPTION)12 - 14ETC00781(4) Series 100 e 02/200412.5.2.2 Pump Status (Instruction 008) *)The response telegram for instruction“$ID;00

DIGITAL INPUTS / FOUNDATION™ FIELDBUS (OPTIONS) 13 - 1ETC00781(4) Series 100 e 02/200413. Digital Inputs / Foundation™ Fieldbus (BINOS® 100 2M/F optio

DIGITAL INPUTS / FOUNDATION™ FIELDBUS (OPTIONS)13 - 2ETC00781(4) Series 100 e 02/200413.1.3 Valve ControlThe inputs “E4 to E7” are level sensitive wit

14 - 1CROSS COMPENSATION / SETTING OF RESPSONSE TIME (TC ONLY)ETC00781(4) Series 100 e 02/200414. Cross Compensation / Setting of Respsonse time (TC

14 - 2CROSS COMPENSATION / SETTING OF RESPSONSE TIME (TC ONLY)ETC00781(4) Series 100 e 02/200414.1.1 Preparing ActionsThe adjustment procedure for alt

14 - 3CROSS COMPENSATION / SETTING OF RESPSONSE TIME (TC ONLY)ETC00781(4) Series 100 e 02/200414.1.2 Adjustment ProcedureP Switch on the TC analyzer

14 - 4CROSS COMPENSATION / SETTING OF RESPSONSE TIME (TC ONLY)ETC00781(4) Series 100 e 02/2004

Error Code Possible Reasons Check / Correct16 - 1LIST OF FAILURESETC00781(4) Series 100 e 02/200416. List of FailuresSome of the failures which may ar

Error Code Possible Reasons Check / Correct16 - 2LIST OF FAILURESETC00781(4) Series 100 e 02/2004Battery buffer faulty.The EPROM defaultvalues were ch

Error Code Possible Reasons Check / Correct16 - 3LIST OF FAILURESETC00781(4) Series 100 e 02/20041. Incorrect zero gas in use.2. IR channel:Photometer

SAFETY SUMMARYS - 14ETC00781(4) Series 100 e 02/2004

Error Code Possible Reasons Check / Correct16 - 4LIST OF FAILURESETC00781(4) Series 100 e 02/2004Parameter ABS. does notset to “0”.Time out for XON of

Error Code Possible Reasons Check / Correct16 - 5LIST OF FAILURESETC00781(4) Series 100 e 02/20043. Gas pressure subject toexcessive fluctuations.4. O

Error Code Possible Reasons Check / Correct16 - 6LIST OF FAILURESETC00781(4) Series 100 e 02/20049. Barometric pressureeffects. 10. Temperature below

Error Code Possible Reasons Check / Correct16 - 7LIST OF FAILURESETC00781(4) Series 100 e 02/20041. Needle valve is not opened(Option)2. Sample gas pu

Error Code Possible Reasons Check / Correct16 - 8LIST OF FAILURESETC00781(4) Series 100 e 02/2004

MEASURING POINTS OF BKS AND OXS17 - 1ETC00781(1) Series 100 e 10/2001Rosemount Analytical17. Measuring Points of BKS and OXS17.1 Measuring points of

MEASURING POINTS OF BKS AND OXS17 - 2ETC00781(1) Series 100 e 10/2001Rosemount Analytical17.1.3 Reference Voltage negativeMeasuring point: X 12Measur

MEASURING POINTS OF BKS AND OXS17 - 3ETC00781(1) Series 100 e 10/2001Rosemount Analytical17.1.5 Temperature SensorMeasuring point: X 8Measuring devic

MEASURING POINTS OF BKS AND OXS17 - 4ETC00781(1) Series 100 e 10/2001Rosemount Analytical17.1.6 Light Barrier SignalMeasuring point: Plug 9, pin 2Meas

MEASURING POINTS OF BKS AND OXS17 - 5ETC00781(1) Series 100 e 10/2001Rosemount AnalyticalMEASURING POINTS OF OXS17.1.7 Analog Preamplifieringa) parama

P - 1PREFACEETC00781(4) Series 100 e 02/2004PREFACEGeneral OverviewThe series 100 of analyzers offers multi-component, multi-method analysis. Differe

MEASURING POINTS OF BKS AND OXS17 - 6ETC00781(1) Series 100 e 10/2001Rosemount AnalyticalFig. 17-2: PCB “OXS”, assembled, horizontal projection17.2 Me

PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS18 - 1ETC00781(1) Series 100 e 10/2001Rosemount AnalyticalFront panelX 16X 18X 1178P1P2X 91X 314X 2111X 5

PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS18 - 2ETC00781(1) Series 100 e 10/2001Rosemount Analytical18.1.1 IR measurement without oxygen channelX 2

PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS18 - 3ETC00781(1) Series 100 e 10/2001Rosemount Analytical18.1.3 IR / Oxygen Measurement combinedX 2 Chop

PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS18 - 4ETC00781(1) Series 100 e 10/2001Rosemount Analytical18.1.5 IR / TC Measurement combinedX 2 ChopperX

PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS18 - 5ETC00781(1) Series 100 e 10/2001Rosemount AnalyticalPCB“OXS”Cable“P 1”ConnectionOxygen sensor(Pin-b

PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS18 - 6ETC00781(1) Series 100 e 10/2001Rosemount AnalyticalP 21P 18 orange blue green yellow1P 161P 10

JUMPER ALLOCATION OF BKS19 - 1ETC00781(1) Series 100 e 10/2001Rosemount Analytical19. Jumper Allocation of BKSJ 1 A/D conversion start channel 1J 2 A

JUMPER ALLOCATION OF BKS19 - 2ETC00781(1) Series 100 e 10/2001Rosemount Analytical

FINE DUST FILTER (OPTION) 21 - 1ETC00781(4) Series 100 e 02/2004Fig. 21-1: Fine Dust Filter21. Fine Dust Filter (Option)The optional fine dust filte

P - 2PREFACEETC00781(4) Series 100 e 02/2004b) Housing VersionsDifferent housing versions are delivered (for detailed informations see price list):BIN

21 - 2FINE DUST FILTER (OPTION)ETC00781(4) Series 100 e 02/2004

22 - 1LEAK TESTINGETC00781(4) Series 100 e 02/2004Fig. 22-1: Leak Testing with an U - Tube - ManometerP Install a waterfilled U - tube manometer at th

22 - 2LEAK TESTINGETC00781(4) Series 100 e 02/2004

HOUSING 23 - 1ETC00781(4) Series 100 e 02/200423. Housing23.1 Cleaning of Housing SurfaceFor cleaning the analyzer housing surface use a soft, fluff

HOUSING23 - 2ETC00781(4) Series 100 e 02/2004OPENING THE HOUSING (1/4 19" HOUSING)23.2 Opening the HousingThe housing must be opened for checking

HOUSING 23 - 3ETC00781(4) Series 100 e 02/200423.2.2 BINOS® 100 2Ma) Housing CoverP Disconnect all voltage supplies.P Unscrew fastening screws for rac

HOUSING23 - 4ETC00781(4) Series 100 e 02/2004b) Front PanelP Opening housing cover (Item 23.2.2 a).P Unscrew the 6 fastening screws at both housing si

HOUSING 23 - 5ETC00781(4) Series 100 e 02/2004OPENING THE HOUSING (BINOS® 100 F)Fig. 23-3: BINOS® 100 F (Field housing) (fastener for front panel)23.2

HOUSING23 - 6ETC00781(4) Series 100 e 02/2004

24 - 1REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTSETC00781(4) Series 100 e 02/200424. Replacement and Cleaning of Photometric Components24.1 Tak

P - 3PREFACEETC00781(4) Series 100 e 02/2004Area Classificationa) General PurposeAll analyzer components are installed into a 1/4 19" housing (B

REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS24 - 2ETC00781(4) Series 100 e 02/200424.2 Light Source ReplacementP Open the analyzer housing (cf.

24 - 3REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTSETC00781(4) Series 100 e 02/200424.3 Cleaning of Analysis Cells and Windows24.3.1 Removal of A

REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS24 - 4ETC00781(4) Series 100 e 02/200424.3.2 Cleaninga) WindowsThe windows on the filter cell, chop

24 - 5REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTSETC00781(4) Series 100 e 02/200424.3.3 Reinstalling the Analysis Cellsa) For analysis cells of

REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS24 - 6ETC00781(4) Series 100 e 02/200424.4 Chopper ReplacementP Open the analyzer housing (cf. chapt

24 - 7REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTSETC00781(4) Series 100 e 02/200424.6 Physical ZeroingAdjustment of the physical zero - level w

REPLACEMENT AND CLEANING OF PHOTOMETRIC COMPONENTS24 - 8ETC00781(4) Series 100 e 02/200424.6.2 Sealed Photometer (Option)P Slightly loosen the light s

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 1ETC00781(4) Series 100 e 02/200425. Checking / Replacing an Electrochemical Oxygen Sens

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 2ETC00781(4) Series 100 e 02/2004CHECKING THE SENSORFig. 25-1: PCB “OXS”, assembled, hori

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 3ETC00781(4) Series 100 e 02/2004REPLACING THE SENSOR25.2 Replacing the Sensor Be sure t

ESSENTIAL INSTRUCTIONSREAD THIS PAGE BEFORE PROCEEDING!Emerson Process Management (Rosemount Analytical) designs, manufactures and testsits products t

P - 4PREFACEETC00781(4) Series 100 e 02/2004

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 4ETC00781(4) Series 100 e 02/2004P Take out the complete support (see Fig. 25-1) to the t

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 5ETC00781(4) Series 100 e 02/2004b) IR / Oxygen Measurement combinedP Open the analyzer h

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 6ETC00781(4) Series 100 e 02/200425.2.2 Removing the SensorP Take the consumed sensor out

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 7ETC00781(4) Series 100 e 02/2004BASIC SETTINGSFig. 25-5: PCB “OXS”, assembled, view at c

CHECKING AND REPLACING AN ELECTROCHEMICAL OXYGEN SENSOR25 - 8ETC00781(4) Series 100 e 02/2004

TECHNICAL DATA27 - 1ETC00781(4) Series 100 e 02/200427. Technical DataCertifications EN 61326, EN 61010-1(for measurment of non flammable gases or non

TECHNICAL DATA27 - 2ETC00781(4) Series 100 e 02/200427.2 HousingGas connections Standard 6/4 mm PVDFOption: 6/4 mm or 1/4", ssadditional fittings

TECHNICAL DATA27 - 3ETC00781(4) Series 100 e 02/200427.3 Signal Inputs / Outputs, Interfaces2 analog outputs per channel 0 - 10 V and 0 - 20 mA (RB &l

TECHNICAL DATA27 - 4ETC00781(4) Series 100 e 02/2004Fig. 27-2: Dimensional sketch BINOS® 100 2M (dimensions in [mm])Fig. 27-1: Dimensional sketch BINO

TECHNICAL DATA27 - 5ETC00781(4) Series 100 e 02/2004Fig. 27-3: Dimensional sketch/ Drill drawing BINOS® 100 F Single Section Housingfor General Purpos

CONTENTSIETC00781(4) Series 100 e 02/2004Table of ContentsSAFETY SUMMARY S - 1I. Intended Use Statement S - 1II. Safety Symbols S - 1III. Genera

TECHNICAL DATA27 - 6ETC00781(4) Series 100 e 02/200427.4 Gas Related SpecificationsFor information about measuring components and ranges of the actua

TECHNICAL DATA27 - 7ETC00781(4) Series 100 e 02/2004Cross sensitivitieselectrochemical oxygen measurement: paramagnetic oxygen measurement:Not for use

TECHNICAL DATA27 - 8ETC00781(4) Series 100 e 02/2004GENERAL SPECIFICATIONS27.5 Voltage SupplyBINOS® 100 (M) / OXYNOS® 100 / HYDROS® 100 / BINOS® 100 2

TECHNICAL DATA27 - 9ETC00781(4) Series 100 e 02/2004VOLTAGE SUPPLY27.5.2 Power Supplies [UPS 01 T (Universal Power Supply) / SL5 / SL10]Input (UPS/SL5

TECHNICAL DATA27 - 10ETC00781(4) Series 100 e 02/2004Fig. 27-7:Dimensional sketch SL10 (Front view) [mm]Fig. 27-8:Front view SL 5Fig. 27-9:Side view S

REPLACING THE EPROM28 - 1ETC00781(4) Series 100 e 02/200428. Replacing the EPROMThe EPROM may be easily replaced by a new unit when faulty or update

REPLACING THE EPROM28 - 2ETC00781(4) Series 100 e 02/2004

CABLES AND CORDS30 - 1ETC00781(4) Series 100 e 02/200430. Cables and CordsTo stay in conformance with EMC requirements use our shielded data cables(o

CABLES AND CORDS30 - 2ETC00781(4) Series 100 e 02/2004230/120 V AC INPUT / ANALOG SIGNAL OUTPUT *) BINOS® 100 2M/F from program version 5.0 or hoigher

CABLES AND CORDS30 - 3ETC00781(4) Series 100 e 02/200430.3 Data / Signal Lines30.3.1 Sub D Sockets, 9 pinThe following cables are availble for analog

CONTENTSIIETC00781(4) Series 100 e 02/20042. MEASURING PRINCIPLE 2 - 12.1 IR Measurement 2 - 12.1.1 Interference Filter Correlation (IFC Principle

CABLES AND CORDS30 - 4ETC00781(4) Series 100 e 02/2004

32 - 1ETC00781(4) Series 100 e 02/200417. Analog Output absent RR18. Fluctuating display without error RR19. Response time to long RR20. Chopper has l

32 - 2ETC00781(4) Series 100 e 02/2004Additional tests of electronics (see chapter 17):33. Supply voltage + 6 V incorrect R34 Reference voltage positi

32 - 3ETC00781(4) Series 100 e 02/2004If factory repair of defective equipment is required, proceed as follows:1. Secure a return authorization from a

32 - 4ETC00781(4) Series 100 e 02/2004Customer ServiceFor order administration, replacement parts, applicaton assistance, on-site or factory repair,s

Series 100 Gas AnalyzersInstruction ManualETC0078102/2004ASIA - PACIFICEmerson Process Management Asia Pacific Pte Ltd1 Pandan CrescentSingapore 12846

CONTENTSIIIETC00781(4) Series 100 e 02/20046. SWITCHING ON 6 - 16.1 General 6 - 16.2 24 V DC Supply 6 - 26.3 230/120 V AC Supply 6 - 26.3.1 BI

CONTENTSIVETC00781(4) Series 100 e 02/20049. CALIBRATION 9 - 19.1 Manual Calibration 9 - 29.1.1 Zeroing 9 - 29.1.2 Spanning 9 - 49.2 Time-Con

CONTENTSVETC00781(4) Series 100 e 02/200413. DIGITAL INPUTS / FOUNDATION™ FIELDBUS(BINOS® 100 2M/F OPTION ONLY) 13 - 113.1 Digital Inputs 13 - 113

CONTENTSVIETC00781(4) Series 100 e 02/200418. PLUG PIN ALLOCATION OF PRINTED CIRCUIT BOARDS 18 - 118.1 Plug Pin Allocation of BKS 18 - 118.1.1 IR

CONTENTSVIIETC00781(4) Series 100 e 02/200424.6.2 Sealed Photometer (Option) 24 - 825. CHECKING / REPLACING AN ELECTROCHEMICALOXYGEN SENSOR 25 - 1

CONTENTSVIIIETC00781(4) Series 100 e 02/2004

CONTENTSIXETC00781(4) Series 100 e 02/2004

SAFETY SUMMARYS - 1ETC00781(4) Series 100 e 02/2004Safety SummaryI. Intended Use StatementThe series 100 instruments are intended for use an industria

CONTENTSXETC00781(4) Series 100 e 02/2004

1 - 1TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/20041. Technical DescriptionThe different analyzers are based on the same internal main compone

1 - 2TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-1: BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 Front view 1 LED display (channel 1) 2

1 - 3TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-2: BINOS® 100 2M (standard version), front view 1 LED display (channel 1) 2 LED di

1 - 4TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-3: BINOS® 100 F, front viewFRONT VIEWFig. 1-4: BINOS® 100 F magnetically operated f

1 - 5TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004REAR PANEL*) not in combination with FOUNDATION™ Fieldbus**) BINOS® 100 2M with external po

1 - 6TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-5: BINOS® 100 (M), OXYNOS® 100 (EO2), HYDROS® 100, Rear view1 Gas inlet line fitting

1 - 7TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-6: OXYNOS® 100 (PO2), Rear view1 Gas inlet line fittings2 Analog signal output matin

1 - 8TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-7: BINOS® 100 2M, version A (shown with internal power supply), Rear view with all

1 - 9TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-8: BINOS® 100 2M, version B (with external power supply), Rear view with all option

SAFETY SUMMARYS - 2ETC00781(4) Series 100 e 02/2004GENERALIII. GeneralX To avoid explosion, loss of life, personal injury and damages to this equipmen

1 - 10TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004REAR PANELFig. 1-9: BINOS® 100 2M (special version), Rear view with all options1 Gas inle

1 - 11TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/20041.3 Internal ConstructionThe analyzers includes the following components:R Depending on an

1 - 12TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-10: Inside View BINOS® 100(1 IR channel analyzer, high measuring range with gas de

1 - 13TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-11: Inside View BINOS® 100 M(IR channel / electrochemical oxygen measurement)INTER

1 - 14TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-12: OXYNOS® 100, Inside View with paramagnetic sensorINTERNAL CONSTRUCTIONSecurity

1 - 15TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Front panelFig. 1-13: OXYNOS® 100, Inside view with electrochemical sensorINTERNAL CONSTRU

1 - 16TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Front panelFig. 1-14: HYDROS® 100, Inside viewINTERNAL CONSTRUCTIONGas line fittingsPCB BK

1 - 17TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-15: Inside View dual-channel BINOS® 100 2M (version A)(IR channel / oxygen measurem

1 - 18TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-16: Inside View BINOS® 100 2M (version A)(1 channel oxygen measurement, electrochem

1 - 19TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-17: Inside View dual-channel BINOS® 100 2M (version A)(IR / EO2 , TC / EO2 or IR /

SAFETY SUMMARYS - 3ETC00781(4) Series 100 e 02/2004GENERAL / GASES AND GAS CONDITIONING (SAMPLE HANDLING)Do not open instrument when energized !Compon

1 - 20TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-18: Inside View dual-channel BINOS® 100 2M (version A)(oxygen measurement (paramagn

1 - 21TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-19: Inside View dual-channel BINOS® 100 2M (version B)(IR channel / oxygen measurem

1 - 22TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-20: Inside view dual-channel BINOS® 100 2M w. external P/S (here: version for CAT)

1 - 23TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-21: Inside View dual-channel BINOS® 100 2M (special version)(two gas sampling pumps

1 - 24TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004INTERNAL CONSTRUCTIONFig. 1-22: Inside View BINOS® 100 F (field housing)Power Input FusesT

1 - 25TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/20041.3.1 Internal Gas PathsThe materials used for the gas paths are selected according to the

1 - 26TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004b) Gas Path Layout (internal tubing)The principle various possible layouts of the internal

1 - 27TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004Fig. 1-25: Tubing in series (BINOS® 100 2M analyzers)(equipped with all options)Fig. 1-26:

1 - 28TECHNICAL DESCRIPTIONETC00781(4) Series 100 e 02/2004

MEASURING PRINCIPLE2 - 1ETC00781(1) Series 100 e 10/20012. Measuring PrincipleDepending on the gas to be analyzed different measuring methods will be

SAFETY SUMMARYS - 4ETC00781(4) Series 100 e 02/2004GASES AND GAS CONDITIONING (SAMPLE HANDLING) / SUPPLY VOLTAGEIV.Gases and Gas Conditioning (Sample

MEASURING PRINCIPLE2 - 2ETC00781(1) Series 100 e 10/2001Fig. 2-1: Absorption Bands of Sample Gases and Transmittance of theInterference Filters usedTh

MEASURING PRINCIPLE2 - 3ETC00781(1) Series 100 e 10/2001Gas intake connectionAbsorption chamberCompensation chamber2.1.2 Opto-Pneumatic Measuring Prin

MEASURING PRINCIPLE2 - 4ETC00781(1) Series 100 e 10/2001In principle the detector is filled with the infrared active gas to be measured and is only se

MEASURING PRINCIPLE2 - 5ETC00781(1) Series 100 e 10/20012.1.3 TechniqueThe broadband emission from two IR sources (in the case of dual channel analyze

MEASURING PRINCIPLE2 - 6ETC00781(1) Series 100 e 10/20012.2 Oxygen MeasurementDepending on analyzer model different measuring methods will be used.The

MEASURING PRINCIPLE2 - 7ETC00781(1) Series 100 e 10/2001OXYGEN MEASUREMENT (PO2 PARAMAGNETIC PRINCIPLE)Fig. 2-4: Principle Construction of paramagneti

MEASURING PRINCIPLE2 - 8ETC00781(1) Series 100 e 10/2001OXYGEN MEASUREMENT (EO2 ELECTROCHEMICAL PRINCIPLE)2.2.2 Electrochemical MeasurementThe determi

MEASURING PRINCIPLE2 - 9ETC00781(1) Series 100 e 10/2001OXYGEN MEASUREMENT (EO2 ELECTROCHEMICAL PRINCIPLE)Fig. 2-6: Reaction of galvanic cellThe elect

MEASURING PRINCIPLE2 - 10ETC00781(1) Series 100 e 10/20012.3 Thermal Conductivity MeasurementTo measure gases like Hydrogen (H2), Argon (Ar) or Helium

MEASURING PRINCIPLE2 - 11ETC00781(1) Series 100 e 10/20012.3.3 Measurement MethodThe entire measurement cell is thermostatted to a temperature of up t

SAFETY SUMMARYS - 5ETC00781(4) Series 100 e 02/2004X BINOS® 100 2M (internal PS) and BINOS® 100 F are Safety Class 1 instrumentsThe analyzer is provid

MEASURING PRINCIPLE2 - 12ETC00781(1) Series 100 e 10/2001THERMAL CONDUCTIVITY (TC) MEASUREMENT

3 - 1PHOTOMETER ASSEMBLYETC00781(4) Series 100 e 02/20043. Photometer AssemblyDepending on gas component and measuring range, different photometer as

3 - 2PHOTOMETER ASSEMBLYETC00781(4) Series 100 e 02/2004This extremely simple and windowless design enables easy cleaning of the cells in the event o

3 - 3PHOTOMETER ASSEMBLYETC00781(4) Series 100 e 02/2004PYROELECTRICAL DETECTORFig. 3-1: Photometer Assembly with Pyroelectrical DetectorLegends:03 C

3 - 4PHOTOMETER ASSEMBLYETC00781(4) Series 100 e 02/20043.2 Photometer with Gas DetectorFig. 3-2 shows schematically the photometer assembly.This ass

3 - 5PHOTOMETER ASSEMBLYETC00781(4) Series 100 e 02/2004GAS DETECTORFig. 3-2: Photometer Assembly 100 Series with Gas Detector[example above and midd

3 - 6PHOTOMETER ASSEMBLYETC00781(4) Series 100 e 02/2004

PREPARATION 5 - 1ETC00781(4) Series 100 e 02/20045. Preparation of Start-upPlease check the package and its contents immediately upon receipt.If any i

PREPARATION5 - 2ETC00781(4) Series 100 e 02/20045.1 Installation SiteThe analyzers must not operate in explosive atmosphere without supplementaryprote

PREPARATION 5 - 3ETC00781(4) Series 100 e 02/20045.2 Gas Conditioning (Sample Handling)The conditioning of the sample gas is of greatest importance fo

SAFETY SUMMARYS - 6ETC00781(4) Series 100 e 02/2004VI. Analyzer specific notes for the userThe installation site for the instrument has to be dry and

PREPARATION5 - 4ETC00781(4) Series 100 e 02/20045.2.1 Fine Dust Filter (Option BINOS® 100 2M/F)A fine dust filter with a pore size of 2 µm may option

PREPARATION 5 - 5ETC00781(4) Series 100 e 02/20045.3 Gas ConnectionsThe installed gas connections are depending on gas analyzer specification and mode

PREPARATION5 - 6ETC00781(4) Series 100 e 02/2004Fig. 5-3a: BINOS® 100 (M), OXYNOS® 100 (EO2), HYDROS® 100, gas connectionsGAS CONNECTIONSFig. 5-3b: OX

PREPARATION 5 - 7ETC00781(4) Series 100 e 02/2004GAS CONNECTIONSFig. 5-3d: BINOS® 100 F, standard gas connectionsFig. 5-3c: BINOS® 100 2M, standard ga

PREPARATION5 - 8ETC00781(4) Series 100 e 02/20045.3.2 Internal Solenoid Valves (BINOS® 100 2M/F Option)For operation with optional internal solenoid v

PREPARATION 5 - 9ETC00781(4) Series 100 e 02/2004Fig. 5-4b: BINOS® 100 2M (version B), gas connections with solenoid valve optionFig. 5-4c: BINOS® 100

PREPARATION5 - 10ETC00781(4) Series 100 e 02/2004PURGE GAS CONNECTIONS OF BINOS® 100 F / CONTINUOUS PURGE5.3.3 Purge gas connection of BINOS® 100 F fo

PREPARATION 5 - 11ETC00781(4) Series 100 e 02/2004PURGE GAS CONNECTIONS OF BINOS® 100 F / Z PURGE5.4 Additional Hints to BINOS® 100 F (Field Housing)I

PREPARATION5 - 12ETC00781(4) Series 100 e 02/2004Fig. 5-5: Dimensional sketch / Drill drawing BINOS® 100 F Standard version[all dimensions in mm]5.4.1

PREPARATION 5 - 13ETC00781(4) Series 100 e 02/20045.4.2 Electrical ConnectionsBe sure to observe the safety precautions and warnings !Verify, that the

SAFETY SUMMARYS - 7ETC00781(4) Series 100 e 02/2004VII. BINOS® 100 F specific notes for use in hazardous areas (EX Zones)Be sure to observe the additi

PREPARATION5 - 14ETC00781(4) Series 100 e 02/2004b) Optional Signal LinesThis are analog outputs, digital inputs/outputs and serial interfaces.P Open

PREPARATION 5 - 15ETC00781(4) Series 100 e 02/2004Fig. 5-7: BINOS® 100 F, Data line connectionsInside view from front (detail, without front door)Term

PREPARATION5 - 16ETC00781(4) Series 100 e 02/2004Fig. 5-8: BINOS® 100 F, Connection data lines / mains line(inside view, left side panel)ADDITIONAL HI

6 - 1 SWITCHING ONETC00781(4) Series 100 e 02/20046. Switching On6.1 GeneralBe sure to observe the safety precautions and warnings !Once the instrume

6 - 2SWITCHING ONETC00781(4) Series 100 e 02/20046.2 24 V DC SupplyThe analyzers of series 100 (with except of BINOS® 100 F and BINOS® 100 2M with int

6 - 3 SWITCHING ONETC00781(4) Series 100 e 02/200424 Vmax. 40 W2+3OUTINX1 OUTPUTX2 OUTPUTINTERFACEFig. 6-1b: OXYNOS® 100 (PO2), Voltage supplyFig. 6-

6 - 4SWITCHING ONETC00781(4) Series 100 e 02/20046.3.1 BINOS® 100 2MThe analyzer BINOS® 100 2M is optional lly equipped with an internal “autoranging”

6 - 5 SWITCHING ONETC00781(4) Series 100 e 02/2004Socket 24 V DC outInput230/120 V ACPOWERFig. 6-2: BINOS® 100 2M (version A) shown with internal pow

6 - 6SWITCHING ONETC00781(4) Series 100 e 02/2004

7 - 1KEY FUNCTIONSETC00781(4) Series 100 e 02/20047. Key FunctionsBy default the analyzer is operated and programmed by using the membrane keypad wi